Operation Procedure of Stranding Machine
2021-03-16
Strander is mainly composed of stranding cage, traction device, take-up device and electrical control. It is mainly suitable for stranding wire and cable conductor core. The strander shall operate according to the following steps when stranding the core:
Preparation:
1. Put the tools and measuring tools on the workbench, and check whether the measuring tools are aligned to zero;
2. Collect copper and aluminum wires according to the production length and process card requirements, and check whether they meet the process requirements;
3. Check whether all parts of the equipment are normal, and report to the maintenance personnel for repair immediately in case of any abnormality;
4. Select and match the process gear and die according to the process card, install the process gear and die, and adjust the rotation direction and reversing gear of the winch cage according to the process requirements;
5. Select the take-up reel according to the production plan and install the intact take-up reel on the take-up rack;
6. Put one end of the pulling lead at the die, and fix it on the take-up reel after the other end is wound around the pulling wheel for 3-4 turns.
Operating Procedures:
1. According to the process arrangement, install the coil on the hinge cage, insert the protection pin, pull the wire separately to the front of the mold, and adjust the tension of each coil;
2. Screw each wire into a strand, connect it with the traction wire, and start the machine by inching. After the wire head passes through the mold base, install the mold, and then start the machine;
3. After 2-3 meters of starting, stop the machine to check that its structure meets the process requirements, and start the machine only after it is confirmed to be qualified.
4. After the end of the wire reaches the reel, cut off the unqualified part and fix the end of the wire on the reel;
5. The operator shall often observe the tension of stranded wire, whether the conductor is drawn thin, and the quality of wire arrangement. The operator shall fill in the product manufacturing card, hang it on the reel, and indicate the product specification, length, manufacturer, production date, batch number and quality.